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Bypass disconnector product family

Bypass Disconnectors for Recloser and Line Device Maintenance

Bypass disconnectors create a controlled alternate path around a recloser, breaker or line switching device during maintenance. Compare LW15, LW1 and project bypass paths by voltage class, BIL, momentary duty, operation side and mounting layout.

3 bypass pathsLW15, LW1 and project assembly routes keep catalog rows and photo-only data separate.
15 kV to 38 kV source rowsVoltage, BIL and momentary values stay tied to their source tables.
Updated Jun 30, 2026Images, modal data and source boundaries were checked against the supplied bypass folder.
Product paths

Bypass Disconnector Types by Maintenance Path and Voltage Class.

Start with the equipment being bypassed. LW15 covers distribution-class disconnect or bypass rows, LW1 covers compact three-pull recloser bypass duty, and project photos need order-specific ratings.

LW15 bypass disconnector product with three insulators and manual operating linkage
BD 0115/24 kV

LW15 Distribution-Class Bypass Disconnector

Distribution-class switch path for vertical or inverted cross-arm arrangements where bypass or disconnect duty is reviewed from the LW15 source table.

LW1 three-pull bypass disconnector assembly on clean white background
BD 0215.5-38 kV

LW1 Three-Pull Recloser Bypass Switch

Compact three-pull bypass switch path for recloser or line device maintenance where the bypass blade spans the top terminals.

Project bypass disconnect assembly with mounting channel and bypass blade
BD 03Photo-only path

Project Bypass Disconnect Assembly

Project photo path for bypass disconnect assemblies where the layout, device being bypassed and operating sequence drive selection.

Source basisBypass selector, not a copied reference page.

Use XIYA source photos and catalog rows for selection. Third-party reference PDFs can inform appearance, but they are not treated as XIYA rating data.

LW15 rows15 / 24 kV, 400 / 630 A, 12.5 kA 4 s and 31.5 kA shock rows.
LW1 rows15.5 / 27 / 38 kV, BIL 110-150 kV and 40 kA momentary rows.
Project photosUse for structure and mounting review only. Do not infer ratings from photos.
Reference PDFsAppearance reference only unless the project supplies an approved model sheet.
Technical parameters

LW15 Distribution-Class Bypass Disconnector Data

Catalog-based data from the Disconnect and Bypass Switches spread in the supplied folder.

Catalog referenceDisconnect and Bypass Switches, LW15-VS / LW15-LS catalog spread

The LW15 source pages describe distribution-class switches for 600 A and 900 A operation on circuits rated up to 38 kV, with vertical or inverted cross-arm mounting options.

The visible technical table provides 15 kV and 24 kV rows with 400 A and 630 A current options. Use the table for first selection, then confirm the actual bypass arrangement from the drawing.

Rated voltage rows
15 kV / 24 kV
Rated current rows
400 A / 630 A
4 s heat steady current
12,500 A
Shock steady current
31,500 A
Impulse withstand
75/85 kV or 105/115 kV by voltage row
PF withstand
38/42 kV or 65/70 kV by voltage row

LW15 Electrical Rows

TypeRated voltageRated current4 s currentShock current
LW15-15G/40015 kV400 A12,500 A31,500 A
LW15-15G/63015 kV630 A12,500 A31,500 A
LW15-24G/40024 kV400 A12,500 A31,500 A
LW15-24G/63024 kV630 A12,500 A31,500 A

LW15 Insulation Rows

Voltage rowImpulse withstandPF withstand
15 kV75 kV to earth / 85 kV between fracture38 kV to earth / 42 kV between fracture
24 kV105 kV to earth / 115 kV between fracture65 kV to earth / 70 kV between fracture
LW15 bypass disconnector product with three insulators and manual operating linkage
LW15 bypass disconnector clean product image
Catalog / sample basis

Use the LW15 catalog rows for initial rating comparison. Do not treat catalog pages as release drawings.

Technical parameters

LW1 Three-Pull Recloser Bypass Switch Data

Catalog-based data from the LW1 bypass switch section in the supplied Disconnect and Bypass Switches spread.

Catalog referenceDisconnect and Bypass Switches, LW1 bypass switch catalog spread

The LW1 source text describes a compact 3-pull bypass unit with two hookstick-operated disconnects on a galvanized channel and a bypass blade connected across top terminals.

The source table lists UltraSIL polymer rows with 15.5 kV, 27 kV and 38 kV maximum design classes, BIL rows from 110 kV to 150 kV and 40 kA momentary current.

Maximum design voltage
15.5 kV / 27 kV / 38 kV
BIL
110 kV / 125 kV / 150 kV
Momentary current
40 kA
Insulator creep
20.2 in (513 mm) or 28 in (711 mm)
Weight
62 lb or 75 lb by row
Operation side
Right-hand standard or left-hand optional per source text

LW1 Bypass Table

Insulator typeMax designBILMomentaryCreepWeight
UltraSIL polymer15.5 kV110 kV40 kA20.2 in (513 mm)62 lb
UltraSIL polymer27 kV125 kV40 kA20.2 in (513 mm)62 lb
UltraSIL polymer27 kV150 kV40 kA28 in (711 mm)75 lb
UltraSIL polymer38 kV150 kV40 kA28 in (711 mm)75 lb

LW1 Bypass Selection Inputs

FieldWhat to check
Bypassed deviceRecloser, breaker or line switching device
Bypass blade directionRight-hand standard or left-hand optional operation
Mounting channelCross-arm mounting with backstrap or direct bolting context
Operation sequenceNormal position and bypass position must be reviewed together
LW1 three-pull bypass disconnector assembly on clean white background
LW1 three-pull bypass switch clean product image
Catalog / sample basis

Keep the LW1 bypass table separate from LW15 disconnect rows and project photo-only references. The Drawing tab uses the supplied project PDF after removing the Chinese title block.

LW1 outline drawing cropped from the project PDF without Chinese title-block fields
Technical parameters

Project Bypass Disconnect Assembly Data Boundary

Photo-based review for the supplied bypass disconnector assembly images.

Catalog referenceBypass switch project photos and appearance reference

The source folder includes multiple project photos showing a high-voltage bypass disconnect assembly with insulators, mounting channel, operating ring and bypass blade.

These photos support structure and layout review only. Voltage, current, BIL, momentary duty and operation sequence must come from the order file or project drawing.

Product form
Bypass disconnect assembly
Visible structure
Insulators, base channel, hinge contact, jaw contact and operating ring
Data status
Photo-only source path
Selection requirement
Confirm bypassed device, voltage, current, mounting and sequence drawing

Photo-Only Selection Boundary

Visible fieldKnown detailData still needed
Bypass bladeVisible across the switching pathNormal and bypass position sequence
Mounting channelGalvanized base channel visibleCross-arm or equipment mounting drawing
OperationHook-stick ring and linkage visibleOperating side and utility practice
RatingsNot present in photoVoltage, current, BIL and momentary duty
Project bypass disconnect assembly with mounting channel and bypass blade
Project bypass disconnect clean product image
Catalog / sample basis

Do not infer ratings from project photos. Use photos for layout review only.

Application fit

Normal Path, Bypass Path and Maintenance Switching Sequence.

Select the bypass disconnector after the protected device, normal position, bypass position and isolation sequence are clear.

Bypass role

The bypass path is selected around a device, not as a generic disconnect.

Use this family when a recloser, breaker or line switch needs an alternate service path. If the duty is only visible no-load isolation, compare outdoor disconnect switches instead.

Engineering topology diagram for bypass disconnector normal and maintenance bypass sequence
Normal service

Normal path closed through the main device

Confirm the equipment being bypassed and the normal operating position before choosing hardware.

Maintenance bypass

Bypass path closed before the device is isolated

Review bypass blade direction, disconnect position and the approved utility sequence together.

Release file

Drawing decides the final package

Mounting channel, cross-arm position, operation side and clearances must be checked from the site drawing.

Selection matrix

Compare Bypass Path, Device Position and Rating Inputs.

Use the matrix to separate LW15, LW1 and project assembly paths before checking voltage, current, BIL and momentary duty.

Product type
Application point
Bypass interface
Project data
LW15 bypass path15/24 kV rows
Distribution switching/Cross-arm mounting/Disconnect or bypass duty
V-style or LS base/Truss blade/400 / 630 A rows
Voltage class/Rated current/Impulse row/PF withstand/Mounting base
LW1 recloser bypass15.5-38 kV rows
Recloser bypass/Maintenance path/Three-pull operation
Bypass blade/Hookstick disconnects/Galvanized channel
Bypassed device/BIL row/40 kA momentary/Operation side/Sequence drawing
Project assemblyOrder file required
Site layout review/Bypass path/Project-specific fit
Mounting channel/Operating ring/Hinge and jaw contacts
Voltage/Current/BIL/Momentary duty/Mounting drawing
Structure

Bypass Blade, Hook-Stick Operation and Mounting Channel Inputs.

With the bypass path selected, check blade arrangement, hook-stick operation, insulator class and mounting channel against the drawing.

Structure schematic for bypass disconnector insulators bypass blade hook stick ring and mounting channel

Structure inputs

Use these four checks before the model is released.

Bypass bladeBlade across top terminals, hinge contact, jaw contact and open position.
Hook-stick interfaceHookstick-operated disconnects, operating rings and linkage hardware.
Insulators and contactsInsulator class, hinge contact, jaw contact and terminal spacing.
Mounting channelGalvanized base channel, cross-arm mount, backstrap or direct bolting.
Variant handling

Voltage, BIL and Momentary Current Boundaries.

Keep LW15 table values, LW1 bypass values and project photo-only data in separate engineering rows.

LW15 boundary

Use 15 / 24 kV and 400 / 630 A only from the LW15 table.

The 12.5 kA 4 s and 31.5 kA shock rows belong to LW15 first-stage comparison.

LW1 boundary

Use BIL and momentary rows for recloser bypass duty.

LW1 rows list 15.5, 27 and 38 kV classes, BIL up to 150 kV and 40 kA momentary current.

15/24
LW15 rows400 / 630 A distribution-class table

Use with the LW15 disconnect or bypass structure only.

BIL
LW1 rows110 / 125 / 150 kV insulation class

Pair with max design voltage and momentary current.

PD
Project dataBypassed equipment and sequence required

Photo-only assemblies need drawing, voltage, current and operation side data.

Review files

Review Files for Bypass Disconnector Selection.

Separate clean product identity, catalog rating rows, bypass topology and project drawings. LW1 now includes a cleaned Drawing tab from the supplied project PDF.

LW1 three-pull bypass disconnector assembly on clean white background
Clean bypass switch product image
Engineering topology diagram for bypass disconnector normal and maintenance bypass sequence
Normal and bypass path topology
Structure schematic for bypass disconnector insulators bypass blade hook stick ring and mounting channel
Structure points for drawing review
Product identity

Use clean white-background product photos

LW15, LW1 and project assembly photos identify structure without exposing catalog scans.

Rating evidence

Match each value to its source table

Voltage, current, BIL and momentary values should not be copied across LW15, LW1 and photo-only paths.

Drawing boundary

Keep the Drawing tab conditional

LW1 uses the cleaned project PDF drawing. LW15 and project photo-only paths stay SPEC-only until clean release drawings are supplied.

Sequence file

Keep bypass sequence with device data

Bypassed equipment, normal position, bypass position, operation side and mounting drawing should be checked together.

Engineering selection

Engineering Selection Inputs for Bypass Disconnectors.

Lock the bypassed equipment first, then check voltage, BIL, momentary duty and mounting sequence against the site drawing.

01 / DeviceDefine what is being bypassed

Recloser, breaker or line device position decides the bypass path.

02 / SequenceSeparate normal and bypass positions

Operation sequence must show when each disconnect and bypass blade is open or closed.

03 / RatingMatch voltage, current and BIL rows

Keep LW15, LW1 and project-only values in separate rows.

04 / MountingRelease from the site drawing

Mounting channel, cross-arm, backstrap, direct bolting and operation side drive the final package.

Product pathLW15 / LW1 / project bypass assembly.
Bypassed deviceRecloser, breaker or line switching device.
System voltage15, 24, 27, 38 kV or project value.
Rated current400 A, 630 A or utility requirement.
BIL / withstandImpulse, PF withstand and momentary current.
SequenceNormal, bypass and isolation positions.
Operation sideRight-hand, left-hand, hook-stick or project practice.
Mounting layoutCross-arm, channel, backstrap, terminal spacing and quantity.
FAQ

Bypass Disconnector Selection FAQ.

What is a bypass disconnector used for?

A bypass disconnector provides an alternate path around a recloser, breaker or line device so the equipment can be serviced according to an approved switching sequence.

How should engineers choose between LW15 and LW1 paths?

Use LW15 rows when the disconnect or bypass duty follows the 15 kV or 24 kV distribution-class table. Use LW1 when the project is a compact three-pull recloser bypass arrangement with 15.5 kV to 38 kV design classes.

Can project photos define the rating?

No. Project photos show layout, mounting channel and operating hardware only. Voltage, current, BIL and momentary duty must come from the order file or catalog row.

Are reference PDFs treated as XIYA rating data?

No. Third-party reference PDFs can help compare appearance or application logic, but XIYA selection should rely on supplied XIYA catalog rows, product photos and project drawings.

What information should be sent with a bypass disconnector RFQ?

Send the device being bypassed, system voltage, rated current, BIL, momentary current, normal and bypass sequence, operation side, mounting drawing, quantity and destination standard.

Request a Quote With Bypass Disconnector Details.

Send the bypassed device, voltage, current, BIL, momentary current, normal and bypass sequence, operation side, mounting drawing, quantity and destination standard. XIYA will return the suitable bypass path, drawing check, quotation boundary and documentation list.

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